Brand New End Mills From Iscar Can Amplify Productivity While Cutting Down Costs

Manufacturers and die & mold shops can eradicate chatter problems in numerous milling operations with Iscar's revolutionary Chatterfree carbide end mills. The cutters' variable-pitch flute pattern dismisses harmonic vibration, the central source of chatter. This permits faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling. In addition, users also report greater edge life due to diminished chatter. The chatter-free feature is applicable in both solid carbide endmills and tips in Iscar's Multi-Master replaceable-tip family. Diameter range is 6 to 20mm for the solid carbide endmills, and 8 to 20mm for Multi-Master tips. These new endmills are perfect for reduced power machines with ISO40 or BT40 adaptations. The solid carbide version can handle full slot machining up to 2xD. Depth capability on the replaceable-tip version is more moderate since the active length is shorter. In full slotting applications on alloy steel, the solid carbide foundation readily handles 0.03-0.05 feed rates at 180-220mm/min surface speed and 2xD depth of cut.

Finishred - Unprecedented Solid Carbide Endmills

Iscar is presenting the EFR.. B44 and the MM EFS.. Finishred a innovative solid carbide end mills family. The Finishred carbide endmill is a combination of both roughing and finishing endmills in a single tool. Roughing endmills remove material from work pieces more quickly and competently than conventional endmills. However, roughing endmills leave grooves on the machined surface. In consequence, after using a roughing endmill, a finishing endmill must to be used in order to attain a smooth surface finish. This requires time-consuming tool change, setup time and inevitably of maintaining two endmill types in the inventory.

Features of the Finishred Endmills:

The EFR.. B44 and the MM EFS.. endmills present 4 flutes with 45 degree helix, two serrated flutes and two continuous flutes.

The cutting edges of the finishing flutes are radially farther from the tool axis than the cutting edges of the serrated flutes. The finishing flutes dismiss the grooves produced by the roughing flutes, leaving a fine surface finish.

The tool is fully functional and allows running at rough machining parameters, resulting in finish surface quality.

The distinctive tool design reduces vibration at high load applications.

The tool creates short and long chips together. This chip mixture is evacuated more readily than each individual chip type, an exceptional solution in slotting and cavity milling operations.

The Finishred is also made available with the Multi-Master indexable milling head alternative which merges the Finishred includes with the benefit of little setup time, no regrinding costs and the ample range of shank and extension choices are presented for the Multi-Master milling heads.

A single tool combines the roughing and finishing endmills; therefore lowering stock.

Tool change and setup time can be omitted.

An additional tool position is attained on the machine

New Chip Splitting Solid Carbide Endmills for Elevated Metal Removal Rates

ISCAR is announcing the ECP-3/4L family of chip splitting endmills. The revolutionary endmills are presented with 3 and four 38 degree flutes in grade IC900. They have 2xD and long shanks with decreased neck diameter, which help machining along high shoulders, at high feeds. These endmills, due to their chip splitting element and force distribution can be used very effectually on low power machines (CAT40/BT40/ISO40). The serrated cutting edge incorperates flat peaks which leave a superior surface finish, in comparison to the current rougher carbide endmills. The ECP endmills are advocated for machining austenitic and martensitic stainless steel, at up to 2xD depth of cut. They can be utilized on alloyed steel as well. All of the preliminary tests conducted at many customers' locations showed exceptional results.

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• Revolutionary End Mills By Iscar Can Expand Productivity While Reducing Costs

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